The Challenge: Factory Access Across Rail Tracks
During a factory expansion project, the contractor faced a unique challenge. The site layout required a haul road to pass directly over live railway lines, with heavy plant and vehicles needing constant access between production areas and the wider site. Standard surfacing options posed risks of ground movement, contamination, and alignment issues over the tracks, particularly under repeated vehicle loading. A stable and clean crossing was essential to avoid delays and protect both the infrastructure and equipment.
The GroundGuards Solution: TuffTrak and UltraTrack Pro
To build the wider haul road, GroundGuards supplied heavy-duty TuffTrak mats, ensuring a robust route for HGVs and plant to operate safely across the site.
But where the road crossed the railway line, UltraTrack Pro was chosen. Its overlapping connection system forms a tight, interlocking surface that prevents mats from shifting and stops dirt or debris from falling between the rails. The mats provided a flat, even surface over the tracks, helping maintain safe access while protecting both the rail bed and surrounding area.
Installation was fast and efficient. UltraTrack Pro’s consistent dimensions and overlapping edges allowed for a neat, precise fit across the width of the crossing, without the need for invasive works.
Results & Outcome: Clean, Consistent Access for Ongoing Operations
With UltraTrack Pro in place, the project team established a clean, stable crossing that kept traffic moving and safeguarded the rail line. The mats withstood repeated use from heavy delivery vehicles without shifting or causing mess or delay.
The client was impressed with how seamlessly the solution worked. It allowed the factory expansion to proceed without interruption while ensuring full compliance with rail safety protocols.
Contact GroundGuards for Bespoke Access Solutions
If your project involves access across sensitive infrastructure such as rail lines, GroundGuards can help. Our team delivers robust, tailored solutions that protect your site and keep your schedule on track. Get in touch today to talk through your requirements.
